{"id":3690,"date":"2022-10-03T12:14:50","date_gmt":"2022-10-03T19:14:50","guid":{"rendered":"https:\/\/living-future.org\/?post_type=case-studies&#038;p=3690"},"modified":"2022-10-03T12:14:51","modified_gmt":"2022-10-03T19:14:51","slug":"armstrong-world-industries-tectum-ceiling-and-wall-panels","status":"publish","type":"case-studies","link":"https:\/\/living-future.org\/case-studies\/armstrong-world-industries-tectum-ceiling-and-wall-panels\/","title":{"rendered":"ARMSTRONG WORLD INDUSTRIES TECTUM\u00ae CEILING AND WALL PANELS"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">Armstrong World Industries, Inc. (AWI) is an industry leader in the design and manufacture of innovative commercial and residential ceiling, wall and suspension system solutions. At home, at work, in healthcare facilities, classrooms, stores, or restaurants, Armstrong World Industries offers interior solutions that help to enhance comfort, save time, improve building efficiency and overall performance, and create beautiful spaces.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">For more than 150 years, we have built our business on trust and integrity. It set us apart then, and it sets us apart now, along with our ability to collaborate with and innovate for the people we\u2019re here to serve \u2013 our customers, our shareholders, our communities and our employees.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">We are committed to developing new and sustainable ceiling solutions, with design and performance possibilities that empower our customers to create beautiful, high-performance residential and commercial buildings.&nbsp;One example of this commitment is our purchase of the Tectum business. When Armstrong World Industries acquired Tectum, Inc., in 2017, it immediately identified the product as a candidate to put through the process, because its composition was already highly sustainable.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Tectum is a wood composite derived from the Wisconsin aspen, one of the most sustainably-harvested trees of its kind. Seeding or replanting is not necessary. The Aspen is always reproducing. Hundreds of new growth are released from a single Aspen root system. Aspen is the largest single organism in the planet. The part of the Aspen that grows above ground can live between 40 \u2013 150 years. The root system of the Aspen can survive thousands of years. The natural life cycle of the Aspen tree quickly regenerates itself from its root system after the trunk has been harvested and is ideal for building product production.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">To create Tectum, Forest Stewardship Council (FSC)\u2013certified wood is air-dried and pressed into panels using natural binders (magnesium oxysulfate and sodium silicate sourced from sand) instead of more common petroleum- or formaldehyde-based binders.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The natural fibers and binders are turned into unique, sound absorbing, textured ceiling and wall panels that bring nature inside. Ideal for spaces where sustainability, durability, and noise control are needed. Most known for its durability and use in high impact environments, it has a unique visual that contributes to its acoustical performance.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Tectum has been around for many years so our goal with this certification was to show its sustainable performance as well. Tectum panels are the first and only acoustical ceiling and wall solution to receive Living Product Challenge Imperative Certification from the International Living Future Institute.<\/p>\n\n\n\n<h3 class=\"has-medium-font-size wp-block-heading\">TAKING ON THE CHALLENGE<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\"><a href=\"https:\/\/www.armstrongceilings.com\/commercial\/en-us\/performance\/sustainable-building-design\/living-product-challenge-commercial-ceilings.html\" target=\"_blank\" rel=\"noreferrer noopener\">Tectum achieved Living Product Challenge 1.1 Imperative Certification<\/a>&nbsp;by meeting 14 of the 20 program Imperatives.&nbsp; The certification covers the Place and Beauty Petals in full, and meet certain Imperatives of the Health, Materials and Equity Petals.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Certifying Tectum did not mean making compositional changes, but it did mean documenting attributes of the product both from a material and impact standpoint, and making operational and facility changes.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">All certified products must meet core criteria under seven \u201cPetals,\u201d or performance areas. These range from the measurable (energy footprint or net positive waste) to the sublime (\u201cbeauty + spirit\u201d or \u201chuman thriving\u201d), and crucially, the life cycle of a product. Though Tectum was always FSC-certified, its packaging is now, too. And most significantly, Armstrong invested in a lighting retrofit project at its ceilings plant in Marietta, PA, which reduced its energy footprint and offset the remaining energy required for Living Product Challenge certification. Future improvements are underway in the Tectum facility as well that will create further reductions.<\/p>\n\n\n\n<h3 class=\"has-medium-font-size wp-block-heading\">ARMSTRONG WORLD INDUSTRIES&#8217; BETTER SPACES AND SUSTAIN PORTFOLIOS<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">In 2017, Armstrong World Industries created SUSTAIN\u2122 , a portfolio featuring its top selling mineral fiber, plant based fiberglass, metal, suspension systems, and trim products. We continue on our journey to add more products to this platform.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Tectum is part of the SUSTAIN\u2122 portfolio. All products in this portfolio meet our most stringent sustainability criteria. Armstrong Innovation developed a breakthrough to remove formaldehyde from our back coat for our mineral fiber products at all plants resulting in the reformulation of over 1000 items to meet SUSTAIN requirements. We partnered with over 20 companies in our supply chain to gain material ingredient disclosures; published 28 Health Product Declarations and 41 Declare Labels and 23 Third party certified EPDs by UL Environment. The Sustain portfolio makes it simple to find ceiling and wall products that meet Living Building Challenge, LEED and WELL credits and requirements.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Through Living Product Challenge Certification, Tectum\u2019s existing Declare label was third party reviewed and is now a Third Party Verified Declare label with LBC Red List Free status.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"791\" height=\"1024\" src=\"https:\/\/living-future.org\/wp-content\/uploads\/2022\/10\/ARM-LP001-791x1024.png\" alt=\"\" class=\"wp-image-3692\" srcset=\"https:\/\/living-future.org\/wp-content\/uploads\/2022\/10\/ARM-LP001-791x1024.png 791w, https:\/\/living-future.org\/wp-content\/uploads\/2022\/10\/ARM-LP001-232x300.png 232w, https:\/\/living-future.org\/wp-content\/uploads\/2022\/10\/ARM-LP001-768x994.png 768w, https:\/\/living-future.org\/wp-content\/uploads\/2022\/10\/ARM-LP001-1187x1536.png 1187w, https:\/\/living-future.org\/wp-content\/uploads\/2022\/10\/ARM-LP001-1583x2048.png 1583w\" sizes=\"auto, (max-width: 791px) 100vw, 791px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"791\" height=\"1024\" src=\"https:\/\/living-future.org\/wp-content\/uploads\/2022\/10\/ARM-LP002-791x1024.png\" alt=\"\" class=\"wp-image-3693\" srcset=\"https:\/\/living-future.org\/wp-content\/uploads\/2022\/10\/ARM-LP002-791x1024.png 791w, https:\/\/living-future.org\/wp-content\/uploads\/2022\/10\/ARM-LP002-232x300.png 232w, https:\/\/living-future.org\/wp-content\/uploads\/2022\/10\/ARM-LP002-768x994.png 768w, https:\/\/living-future.org\/wp-content\/uploads\/2022\/10\/ARM-LP002-1187x1536.png 1187w, https:\/\/living-future.org\/wp-content\/uploads\/2022\/10\/ARM-LP002.png 1275w\" sizes=\"auto, (max-width: 791px) 100vw, 791px\" \/><\/figure>\n\n\n\n<h3 class=\"has-medium-font-size wp-block-heading\">TOP HURDLES TO CERTIFICATION<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>IMPERATIVE 03 NET POSITIVE WATER<\/strong>: Process water could use captured rainwater if a process was set up to capture rainwater on-site via roof run-off capture or a retention pond. Plans for future water efficiency are underway.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>IMPERATIVE 04 NET POSITIVE ENERGY<\/strong>: Though the site is space constrained, there are opportunities for on-site renewables. Plans for future energy efficiency are underway.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>IMPERATIVE 11 NET POSITIVE WASTE<\/strong>: Armstrong has an extensive program to reduce their waste as much as possible by salvaging their waste to be used in other products and packaging materials. Even though this extensive program exists, a large portion of the waste still goes to landfill, resulting in this being an improvement area.<\/p>\n\n\n\n<h2 class=\"has-large-font-size wp-block-heading\">PLACE PETAL<\/h2>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"689\" height=\"811\" src=\"https:\/\/living-future.org\/wp-content\/uploads\/2022\/10\/Capture.jpg\" alt=\"\" class=\"wp-image-3694\" srcset=\"https:\/\/living-future.org\/wp-content\/uploads\/2022\/10\/Capture.jpg 689w, https:\/\/living-future.org\/wp-content\/uploads\/2022\/10\/Capture-255x300.jpg 255w\" sizes=\"auto, (max-width: 689px) 100vw, 689px\" \/><\/figure>\n\n\n\n<h3 class=\"has-medium-font-size wp-block-heading\">01. RESPONSIBLE PLACE AND HABITATS IMPERATIVE<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The Tectum facility was in place before 2007. The site visit and documentation confirmed that the material inputs are not from habitats where there are endangered species and the manufacturing facility is not located on or near sensitive ecological habitats. The facility is not within 50 miles of sensitive ecological habitat and there are no endangered species in the area.<\/p>\n\n\n\n<h3 class=\"has-medium-font-size wp-block-heading\">02. HABITAT EXCHANGE IMPERATIVE<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The requirement for this Imperative is for every dollar of gross profit, donate a \u00bd cent to a certified land trust.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">As a company, Armstrong has donated both time and material to Lancaster County Conservancy. We have provided 120+ volunteer man hours to support clean up the Conestoga River in Lancaster County. We have provided 140+ volunteer hours to support the renovation and clean-up of The Climbers Run. We have donated $500 worth of acoustical ceiling panels to support the renovation of their new nature education center at the Climbers Run.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">In addition to meet the remaining requirements, we started a partnership with the National Forest Foundation to preserve the aspen forest. This partnership will preserve the aspen forest by planting 10,000 Trees.<\/p>\n\n\n\n<h2 class=\"has-large-font-size wp-block-heading\">HEALTH + HAPPINESS PETAL<\/h2>\n\n\n\n<h3 class=\"has-medium-font-size wp-block-heading\">06. HUMAN THRIVING IMPERATIVE<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Armstrong makes a commitment to encourage worker interaction with nature, through various programs. The site visit confirmed that there is appropriate provision for worker interaction with nature. The employee surveys came back with several good ideas on things to do to improve this interaction and wellness of employees.<\/p>\n\n\n\n<h2 class=\"has-large-font-size wp-block-heading\">MATERIALS PETAL<\/h2>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/living-future.org\/wp-content\/uploads\/2022\/10\/Aspen-Image-Resized-1024x683.jpg\" alt=\"\" class=\"wp-image-3695\" srcset=\"https:\/\/living-future.org\/wp-content\/uploads\/2022\/10\/Aspen-Image-Resized-1024x683.jpg 1024w, https:\/\/living-future.org\/wp-content\/uploads\/2022\/10\/Aspen-Image-Resized-300x200.jpg 300w, https:\/\/living-future.org\/wp-content\/uploads\/2022\/10\/Aspen-Image-Resized-768x512.jpg 768w, https:\/\/living-future.org\/wp-content\/uploads\/2022\/10\/Aspen-Image-Resized-391x260.jpg 391w, https:\/\/living-future.org\/wp-content\/uploads\/2022\/10\/Aspen-Image-Resized.jpg 1200w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<h3 class=\"has-medium-font-size wp-block-heading\">07. RED LIST IMPERATIVE<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">As this certification represents two different products (Natural and Painted White), two Declare labels were created for the product. The unpainted version is Red List Free, and the painted version is LBC Compliant due to difficulty obtaining proprietary information from the paint supplier. The product\u2019s Third Party Verified Declare Label confirms compliance with this Imperative.<\/p>\n\n\n\n<h3 class=\"has-medium-font-size wp-block-heading\">09. RESPONSIBLE INDUSTRY IMPERATIVE<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Tectum has received the Forest Stewardship Council certification from Rainforest Alliance. As part of the certification, we also made changes to our packaging to align with the FSC requirement. The product and the packaging are now 100% certified.<\/p>\n\n\n\n<h3 class=\"has-medium-font-size wp-block-heading\">10. NET POSITIVE CLIMATE IMPERATIVE<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Armstrong has been conducting life cycle assessments on our products for many years. We track and publish our products\u2019 impacts to the environment in our Environmental Product Declarations (EPDs).<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The Tectum product has an existing LCA that has been updated with 2017 data, along with an EPD based on 2016 data. Using this information, the top 5 hotspots were identified along with ways to help reduce this impact.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Furthermore, Armstrong has implemented several energy savings projects at their facilities, including a lighting project that accounts for a handprint greater than the footprint of Tectum, resulting in Tectum being considered Net Positive for Climate.<\/p>\n\n\n\n<h3 class=\"has-medium-font-size wp-block-heading\">12. PRODUCT FIT TO USE IMPERATIVE<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Design for durability is well integrated into Armstrong\u2019s Design For Environment (DFE) process.&nbsp; Tectum\u2019s lifespan of 50 years exceeds the average for its product category (30 years). It is a very durable product and is well known for this quality.<\/p>\n\n\n\n<h2 class=\"has-large-font-size wp-block-heading\">EQUITY PETAL<\/h2>\n\n\n\n<h3 class=\"has-medium-font-size wp-block-heading\">14. EQUITABLE PRODUCT ACCESS IMPERATIVE<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">While Armstrong generally does not sell directly to residential customers, if the opportunity presents itself, Armstrong will sell products to low income housing projects at cost parity to similar products..<\/p>\n\n\n\n<h3 class=\"has-medium-font-size wp-block-heading\">15. RESPONSIBLE CO-PRODUCTS IMPERATIVE<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Armstrong World Industries does not directly engage in any of the banned activities, nor produce any of the products, proscribed by the Living Product Challenge Standard.<\/p>\n\n\n\n<h3 class=\"has-medium-font-size wp-block-heading\">16. EQUITABLE INVESTMENT IMPERATIVE<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Armstrong World Industries supplied acoustical ceiling and wall panels (Tectum), design support and installation to improve the acoustics of the Hill Clubhouse gym on Water St. The recreational center serves about 100-150 kids ages 6 to 18 daily.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The clubhouse was carved from a 1910 four-story brick building that once operated as a candy factory then paper supply warehouse. The building\u2019s high, hard surface walls presented a chaotic noise environment for active kids and their adult supervisors who had to shout to be heard.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Our products were installed on walls and ceilings as a retrofit solution to absorb sound before it got reflected, or bounced back, in a rippling effect that our ears perceive as noise. According to Armstrong acoustical engineers working on the project, the space achieved a 63% reduction in reverberation time, which significantly improved the sound quality of the space. The Tectum wall panels were also custom configured in the Boys &amp; Girls Club logo, serving as a reminder of the organization\u2019s mission to provide a safe, positive and encouraging place for kids.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">BEAUTY PETAL<\/h2>\n\n\n\n<h3 class=\"has-medium-font-size wp-block-heading\">18. POSITIVE HANDPRINTING IMPERATIVE<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">We offset the climate impact of Tectum by positive handprint reductions in other Armstrong facilities.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Due to the improvements at the Boys and Girls Club, we provided a positive environment for the boys and girls who use this space on a daily basis.\u00a0<a href=\"https:\/\/www.armstrongceilings.com\/content\/dam\/armstrongceilings\/commercial\/north-america\/case-studies-and-white-papers\/boys-girls-club-tectum-case-study.pdf\" target=\"_blank\" rel=\"noreferrer noopener\">View the case study<\/a>\u00a0and listen to the story.<\/p>\n\n\n\n<h3 class=\"has-medium-font-size wp-block-heading\">19. BEAUTY + SPIRIT IMPERATIVE<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Tectum\u00ae Ceiling and Wall Panels provide durable, sustainable, acoustical solutions with unlimited design options. From direct attach designs, to blades and baffles, shapes and clouds, and wall solutions, there are many options for your space. Create a signature element in a space to complement your interior design. The possibilities are endless, the look is one-of-a-kind, and the acoustic properties of Tectum panels can help quiet the space. Discover more in the&nbsp;<a href=\"https:\/\/www.armstrongceilings.com\/content\/dam\/armstrongceilings\/commercial\/north-america\/brochures\/tectum-brochure.pdf\" target=\"_blank\" rel=\"noreferrer noopener\">Tectum brochure<\/a>&nbsp;or at our&nbsp;<a href=\"https:\/\/www.armstrongceilings.com\/commercial\/en-us\/articles\/tectum-part-of-armstrong-portfolio.html\" target=\"_blank\" rel=\"noreferrer noopener\">Tectum site<\/a>.<\/p>\n\n\n\n<h3 class=\"has-medium-font-size wp-block-heading\">20. INSPIRATION + EDUCATION IMPERATIVE<\/h3>\n\n\n\n<h4 class=\"has-medium-font-size wp-block-heading\">INTERNAL EDUCATION:<\/h4>\n\n\n\n<p class=\"wp-block-paragraph\">We educated our internal sales and business units on the Living Product Challenge.&nbsp; We also created signage and education at the Tectum facility.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">There are several&nbsp;<a href=\"https:\/\/www.armstrongceilings.com\/commercial\/en-us\/articles\/tectum-part-of-armstrong-portfolio.html\" target=\"_blank\" rel=\"noreferrer noopener\">Continuing Education courses<\/a>&nbsp;available on Tectum.<\/p>\n\n\n\n<h4 class=\"has-medium-font-size wp-block-heading\">EXTERNAL EDUCATION:<\/h4>\n\n\n\n<p class=\"wp-block-paragraph\">Armstrong has hosted two educational events about our experience at Living Product Expo in Pittsburgh and at the Green Building United Chapter in Philadelphia, PA.&nbsp; There have also been a series of meetings with clients, partners, and others in our network to spread the word about the Living Product Challenge, and there are plans for more.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Tectum was featured in the&nbsp;<a href=\"https:\/\/www.metropolismag.com\/homepage\/tectum-living-product-challenge\/\" target=\"_blank\" rel=\"noreferrer noopener\">April Metropolis edition<\/a>&nbsp;highlighting the achievement of the Living Product Challenge \u2013 the Industry\u2019s most rigorous sustainable certification.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">For more information on the Tectum Living Product Challenge Imperative Certification, visit https:\/\/www.armstrongceilings.com\/livingproductchallenge, chat live, or call Armstrong Techline at 1-800-276-7876.<\/p>\n\n\n\n<h3 class=\"has-medium-font-size wp-block-heading\">SUMMARY OF PROCESS AND BENEFIT OF PURSUING LIVING PRODUCT CHALLENGE<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The Living Product certification has turned into a larger improvement plan for Armstrong\u2014one consistent with the company\u2019s mission to create better spaces and, more importantly, one with work still under way.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">This certification has brought new life to an existing product.&nbsp; By demonstrating the sustainable performance of this wood fiber product, this is now part of many Living Building Challenge projects.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Armstrong World Industries, Inc. 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